Guangzhou HS Machinery Co., Ltd.
Guangzhou HS Machinery Co., Ltd.
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Packaging Box Printing Machine Flexo Printing Slotting Machine
Model:jumbo1800x3600
1. The electrical appliances of the Fully Automatic Printing Slotting And Die Cutting Machine adopt internationally well-known brands “Siemens, Schneider”, and the quality is stable and reliable.
2. The shafts and rollers of the whole machine are made of high-quality steel, processed by grinding, high-precision computer dynamic balance correction, and the surface is plated with hard chrome
3. The transmission gears of the whole machine are all made of 20CrMnTi alloy steel, carburized and quenched, and the hardness is HRC58～62; after the gear grinding, the accuracy of level 6 ensures the accuracy of color registration.
4. The transmission parts (shaft and tooth connection) of the whole machine adopt keyless connection (expansion sleeve) to eliminate the connection gap, which is suitable for long-term high-speed operation with large torque.
5. The transmission bearings and important transmission parts of the whole machine adopt “Havalo”, which is easy to maintain.
6. The lubrication system of the whole machine adopts spray-type automatic lubrication, and is equipped with an automatic oil balance device.
7. The working gap adjustment of the whole machine, self-locking worm gear, fast and convenient.
8. The main engine fan adopts frequency conversion control, which makes the startup and operation more stable and saves electricity.
A. Independent Lead Edge Feeder;
B. printers with chrome anilox rollers
C. motorized slotter
D. RotaryDie Cutter with auto trimming device;
| Model | 1600x3600 jumbo | 1800x4200 jumbo | 1800x3600jumbo | 2200*3600 jumbo | 2200*4000 jumbo | 2200*4600 jumbo | 2600*3600 jumbo |
| Machine Speed(m/min) | 150 |
150 | 150 | 120 | 100 | 80 | 80 |
| Machine Max.speed (pcs/min) | 110 |
100 |
100 | 100 | 80 | 60 | 60 |
| Machine Max.feeder Size(mm) | 1500x3600 |
1700x4200 |
188x3600 | 2000x3600 | 2100x4000 | 2100x4600 | 2500x3600 |
| Machine min.feeder Size(mm) | 450x760 | 450x750 | 450x760 | 550x900 | 550x900 | 550x900 | 650x900 |
| Machine Max. printer size (mm) | 1500x3500 | 1600x4000 |
1600x33400 | 2000x3400 | 2000x3800 | 2000x4200 | 2400x3400 |
| thick of printer Plate(mm) | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 | 7.2 |
| Max. slotter Dep (mm) | 560 | 750 | 750 | 750 | 750 | 750 | 850 |
| Max. Thickness of Sheet(mm) | 15 | 15 | 15 | 15 | 15 | 15 | 15 |
| Machine size (LxWxH)
| 19852x6670x2700 | 15000x5200x2500 | 14000x4500x2300 | 20173x6670x2800 | 20173x7070x2800 | 20173x7670x2800 | 20495x6670x3000 |
Independent Lead Edge Feeder
| Item | Descriptions |
|
1. Lead Edge Feeding system | 1.Vacuum transfer lead edge feeder. 2.Back buffle and side buffle are all motorized adjustment. 3.Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration. 4.Sheet counting in touch screen. 5.Skip feeding for bigger sheet. 7.Pneumatic lift device with end chain-lock switch for convenient operation. |
| 2. Machine open/cloe | 1.Button auto control for machine open/close with alarm device to safeguard operators. 2.Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder. |
| 3. Feeding roll | 1. Endurable rubber-coated feeding roll to add use life. |
| 4. Zero return device | 1.Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards. |
Features of printing units
| Item | Features |
|
1. Printing cylinder | 1.Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning. 2.Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration. 3.Balance treatment, stable running, for high speed running. 4. Quick and convenient fixing system for the printing cliché. 5. Quick cliché change system to speed up the order renewal time. 6.Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment. 7. Printing cylinder left/right movement distance: 10mm. 8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness) |
| 2. Impression cylinder(ø156mm) | 2.Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm. |
| 3. Feeding roll | 1.Up feeding roll: grinded and hard chromed. 2.Lower feeding roll: grinded, sand-frosted and hard-chromed. 3.Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm. |
| 4. Rubber roll
| 2.Steel pipe rubber-coated durable for longlife. 3.Super clutch and auto empty run device against ink dry. 4.Midheight grinding for high LPI big space printing. 5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication. |
| 5. Anilox roll | 1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed. 2.Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance. 3.Pneumatic anilox auto elevation device and empty run device. 4.Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality. |
| 6. Inking system | 1.Single-way pneumatic membrane auto circulating pump. 2. Ink filtering net to filter the dirt for nice printing result. 3.Encased ink chamber. |
| 7. Phase adjustment structure | 1.Satelite gear wheel design. 2.Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment. 3.PLC control, quick reach, convenient for cliché adjustment. 4. Manual gap Pressure adjustment for all units. |
| 8. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
| 9. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
Features of slotting unit
| Item | Features |
| 1. Slotting phase adjustment | 1.High precision inverter to adjust the speed, 360 degree adjustment, quick time. 2.Phase zero positioning device to guarantee slotting position sameness. |
| 2. Creasing wheel | 1.Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole. 2.Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning. |
| 3. Slitting and slotting knife head | 1.Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability. 2.Grinded and hard-chromed slotting shaft for stable running. 3.Manual adjustment of slotting knife head, creasing wheel and slitting knife head. 4.Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return. 5. Pre-creaser fixed before slotter. 6. Front knife and back knife seated on one shaft. |
Features for Rotary Die Cutting Unit
| Item | Features |
|
1. Die cutting mould cylinder( Down cylinder) | 1.Die cutting cylinder is made by high quality steel, fine grinding, hard chromed. 2. Balance treatment to increase stable running. 3.Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction. 4.Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply). |
| 2. Rubber mat cylinder(Down cylinder) | 1.Mat cylinder uses high quality steel, grinding, hard chromed. 2.Balance treatment for stable running. 3.Rubber mat thickness 8mm, width 250mm. 4.Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed. 5.Manual adjustment of die cutting mould gap, adjustment range: 0-16mm. |
| 3. Phase adjustment device | 1.Satellite gearwheel structure 2.PLC and encoder control of die cutting phase adjustment for start and stop adjustment. |
Introduction:
With the rise of e-commerce, packaging has become an essential aspect of the shipping and transporting of goods. Packaging boxes are not just limited to protecting the product but also serves as a means of advertising and branding the product. Corrugated boxes are the most commonly used packaging boxes that are known for their strength and durability. With the growing demand for corrugated boxes, the need for advanced printing and slotting machines has risen. In this article, we will discuss a specific type of corrugated box printing machine, the Flexo Printing Slotting Machine.
What is Flexo Printing Slotting Machine?
Flexo Printing Slotting Machine is a type of corrugated box printing machine used to print, slot, and score corrugated boards in varied shapes and sizes. The machine operates on the principle of flexography, which uses a flexible relief plate to print on corrugated boards. The machine typically consists of several units, which function together to produce high-quality, multi-colored prints on corrugated boxes.
Components of Flexo Printing Slotting Machine
The flexo printing slotting machine comprises several units that work together to create printed corrugated boxes. Let's delve into the various components of the Flexo Printing Slotting Machine:
1. Feeding Unit - The feeding unit of the flexo printing slotting machine is responsible for feeding the corrugated board into the machine. The unit consists of two or three suction cups that lift the corrugated board onto the machine's feeding table.
2. Printing Unit - The printing unit of the flexo printing slotting machine houses the printing plate and an ink chamber. The printing plate is made of a flexible material, usually rubber, that carries the image to be printed. The ink chamber contains the ink necessary for printing. The ink transfer roller transfers the ink from the ink chamber to the printing plate.
3. Slotting Unit - The slotting unit of the flexo printing slotting machine is responsible for slotting the corrugated board. The unit consists of several knives that cut the board to the required shape and size.
4. Scoring Unit - The scoring unit of the flexo printing slotting machine is used to score the corrugated board. The unit consists of several knives that create groove-like structures on the board to facilitate folding.
5. Stacking Unit - The stacking unit of the flexo printing slotting machine is used to stack the finished box.
Working Principle of Flexo Printing Slotting Machine
The working principle of the flexo printing slotting machine can be broken down into the following steps:
1. The corrugated board is fed into the machine's feeding unit, which lifts the board onto the feeding table.
2. The printing unit creates the print image on the corrugated board by transferring the ink from the ink chamber to the printing plate. The printing plate, in turn, leaves an impression on the corrugated board.
3. The corrugated board is then fed into the slotting unit, where it is cut into the desired shape and size using the knives.
4. The scoring unit of the machine creates the groove-like structures on the board to facilitate folding.
5. The finished box is then stacked using the stacking unit.
Benefits of Flexo Printing Slotting Machine
Flexo printing slotting machine offers numerous benefits through its advanced technology and capabilities. Let's explore some of these benefits:
1. High-quality prints - Flexo printing slotting machine is capable of producing high-quality, multi-colored prints that enhance the aesthetics of the packaged product and contribute to branding and advertising efforts.
2. Customizable - With the ability to print and slot corrugated boards in varied shapes and sizes, the flexo printing slotting machine enables customization to meet specific packaging requirements.
3. Time-efficient - The flexo printing slotting machine is equipped with the latest technologies and automated features that make it efficient and time-effective. The machine can produce a large number of printed boxes in a short period.
4. Cost-effective - The flexo printing slotting machine provides high-quality, multi-colored prints at an affordable cost compared to other printing methods.
5. Durability - Corrugated boxes produced using the flexo printing slotting machine are known for their strength and durability, offering protection to the product being shipped.
Applications of Flexo Printing Slotting Machine
Flexo printing slotting machine has numerous applications in various industries. Here's a list of industries where flexo printing slotting machines are widely used:
1. E-commerce - With the rise of e-commerce and online shopping, the demand for corrugated boxes has increased. Flexo printing slotting machine is used to produce customized packaging boxes that meet the specific packaging requirements of e-commerce companies.
2. Food and Beverage - Flexo printing slotting machine is used in the food and beverage industry to print on corrugated boxes that are used for packaging products like cereals, snacks, and beverages.
3. Consumer Goods - Consumer goods companies use flexo printing slotting machines to brand their products with their logos, slogans, and other images to create brand awareness and increase customer loyalty.
4. Manufacturing - Flexo printing slotting machine is used in the manufacturing industry to produce customized boxes that meet the specific packaging requirements of different products.
Conclusion
Flexo printing slotting machine is a type of corrugated box printing machine that enables companies to produce custom packaging quickly, efficiently, and cost-effectively. With the rise of e-commerce and online shopping, the demand for corrugated boxes has increased, making the flexo printing slotting machine an essential piece of equipment for various industries. The machine's advanced technology and capabilities make it efficient, time-effective, and capable of producing high-quality, multi-colored prints that enhance the aesthetics of the packaged product. In conclusion, flexo printing slotting machine is one of the most advanced types of corrugated box printing machines with numerous benefits and applications in various industries.